OEE - A Tool to Measure the Effectiveness of TPM Implementation in Industries - A Review
Dr Ramachandra C G, Srinivas Institute of Technology; Prashanth Pai M ,P.A College of Engineering; Dr. T. R. Srinivas ,S.J College of Engineering; Raghavendra M J ,Srinivas Institute of Technology
Total productive maintenance (TPM), effectiveness, implementation, Overall Equipment Effectiveness, availability, performance rate, quality rate
This paper aims to study the measurement of effectiveness of TPM implementation in manufacturing and service industries. Here an attempt was made to discuss the previous literature related to the TPM implementation and OEE measurement. The review was done based on a range of journals related to TPM, published in last 10 years, specifically related to TPM implementation and OEE improvement. These TPM papers were studied for the improvement in performance of the equipment by TPM implementation. In this review, OEE is found to be an effective tool for measuring the effectiveness of TPM implementation in most of the industries. It was found that improving Overall Equipment Effectiveness (OEE) is one of the main benefits in TPM implementation and it has been discussed in most of the literature. Improvement in OEE can be observed through the improvement in the availability, performance rate and quality rate as a result of TPM implementation. The review revealed that OEE improvement can be achieved by TPM implementation.
-
[1] A. Bangar, Hemlata Sahu, Jagmohan Batham, 2013, “Improving Overall Equipment Effectiveness by Implementing Total Productive Maintenance in Auto Industry”, International Journal of Emerging Technology and Advanced Engineering, Vol.3, No.6, p;ISSN: 2250-2459, pp.590-594.
[2] Abhijit Chakraborty, Reyya Pawani, 2015, “OEE Improvement by TPM Implementation in SMEs”, Global Journal of Advancement in Engineering and Science, Vol. 1, No.1, p-ISSN: 2395-1001, pp. 47-51.
[3] Aditya Parida, Udaya Kumar, 2009, “Maintenance Productivity and Performance Measurement”, Springer -Handbook of Maintenance Management and Engineering, ISBN: 978-1-84882-471-3, pp. 17-41.
[4] Amit Bajaj, Vipan Kumar, 2013, “TPM Implementation in Small Scale Agriculture Industry: A Case Study”, International Journal of Engineering Research &Technology, p-ISSN: 2278-0181, Vol. 2, No. 5, pp. 1122-1135.
[5] Amit Kumar Gupta, R. K. Garg, 2012, “OEE Improvement by TPM Implementation: A Case Study”, International Journal of IT, Engineering and Applied Sciences Research, Vol. 1, No. 1, p-ISSN: 2319-4413, pp.115-124.
[6] Arunraj K, Maran M, 2014, “A Review of Tangible Benefits of Total Productive Maintenance Implementation”, International Journal of Applied Sciences and Engineering Research, Vol. 3, No. 1, p-ISSN: 2277 – 9442, pp.171-176.
[7] Blanchard B.S., 1997, "An enhanced approach for implementing total productive maintenance in the manufacturing environment", Journal of Quality in Maintenance Engineering, Vol. 3 No.2, pp.69-80.
[8] Bhadury, B., 2000, “Management of productivity through TPM”, Productivity, Vol. 41, No. 2, pp. 240-251.
[9] Chetan S. Sethia, P. N. Shende, Swapnil S. Dange, 2014, “Total Productive Maintenance- A Systematic Review”, International Journal for Scientific Research & Development, Vol. 2, No.8, e-ISSN: 2321-0613, pp. 124-127.
[10] Disha M Nayak, Vijaya Kumar M N, G. Sreenivasulu Naidu, Veena Shankar, 2013, “Evaluation of OEE in a Continuous Process Industry on an Insulation line in a Cable Manufacturing Unit”, International Journal of Innovative Research in Science, Engineering and Technology, Vol. 2, No. 5, p-ISSN: 2319-8753, pp.1629-1634.
[11] E. Sivaselvam, S. Gajendran, 2014, “Improvement of Overall Equipment Effectiveness In a Plastic Injection Moulding Industry”, IOSR Journal of Mechanical and Civil Engineering, e- ISSN: 2278-1684, p-ISSN: 2320–334X, pp. 12-16.
[12] Harsha G. Hegde, N. S. Mahesh, Kishan Doss, 2009, “Overall Equipment Effectiveness Improvement by TPM and 5S techniques in a CNC Machine Shop”, SASTech, Technical Journal of M.S. Ramaiah School of Advanced Studies, ISSN:2249-5924,Vol. 8, No. 2, pp. 25-32.
[13] Hemant Singh Rajput, Pratesh Jayaswal 2012, “A Total Productive Maintenance (TPM) Approach to Improve Overall Equipment Efficiency”, International Journal of Modern Engineering Research, Vol. 2, No. 6, p-ISSN: 2249-6645, pp-4383-4386.
[14] Ignatio Madanhire, Charles Mbohwa, 2015, “Implementing Successful Total Productive Maintenance (TPM) in a Manufacturing Plant”, Proceedings of the World Congress on Engineering, London, U.K., Vol. 2, p-ISSN: 2078-0958, e-ISSN: 2078-0966, ISBN: 978-988-14047-0-1, pp.1-6.
[15] Jain A., Bhatti, R., Singh, H. and Sharma, S.K. (2012), “Implementation of TPM for enhancing OEE of small scale industry”, International Journal of IT, Engineering and Applied Sciences Research, Vol. 1, No. 1, pp. 125-136.
[16] Liu Yong, Zhu Jiajia, 2009, “TPM Orients Enterprises Towards Production Excellence: A Practical Analysis of OEE”, Master thesis in Production and Logistics Management, Malardalens University, Sweden, pp.1-62.
[17] Nazim Baluch, Che Sobry Abdullah, Shahimi Mohtar, 2012, “Measuring OEE in Malaysian Palm Oil Mills”, Interdisciplinary Journal of Contemporary Research in Business, Vol. 4, No. 2, pp. 733-743.
[18] Pradeep Kumar, K. V. M. Varambally, Lewlyn L.R. Rodrigues, 2012, “A Methodology for Implementing Total Productive Maintenance in Manufacturing Industries–A Case Study”, International Journal of Engineering Research and Development, e-ISSN: 2278-067X, p-ISSN:2278-800X, 5(2), pp. 32-39.
[19] R. Raghuram, 2014, “Implementation of Overall Equipment Effectiveness (OEE)”, Middle-East Journal of Scientific Research, Vol. 20, No. 5, p-ISSN: 1990-9233, pp. 567-576.
[20] Rhyne, D. M., 1990, “Total plant performance advantages through total productive maintenance”.
[21] S.D. Kalpande, 2014, “OEE-An Effective Tool for TPM Implementation- A Case Study”, Proceedings of 8th International Quality Conference, Center for Quality, Faculty of Engineering, University of Kragujevac, pp.521-526.
[22] S.R.Vijayakumar , S.Gajendran, 2014, “ Improvement Of Overall Equipment Effectiveness (OEE) in Injection Moulding Process Industry”, IOSR Journal of Mechanical and Civil Engineering, e- ISSN: 2278-1684, p-ISSN: 2320–334X, pp. 47-60.
[23] T. Ahmed, S.M. Ali, M.M Allama, M.S. Parvez, 2010, “A Total Productive Maintenance (TPM) Approach to Improve Production Efficiency and Development of Loss Structure in a Pharmaceutical Industry”, Global Journal of Management and Business Research, Vol. 10, No. 2, pp.186-190.
[24] Vinayak Suryawanshi, Rajesh Buktar, 2015, “Leveraging TPM for increase in the OEE of CNC Machine”, International Journal Of Modern Engineering Research, Vol. 5, No. 9, p-ISSN: 2249–6645, pp.18-26.
[25] William M. Goriwondo, Samson Mhlanga, Tapiwa Kazembe, 2011, “Optimizing a Production System Using Tools of Total Productive Maintenance: Datlabs Pharmaceuticals as a Case Study”, Proceedings of the International Conference on Industrial Engineering and Operations Management, Kuala Lumpur, Malaysia, pp.1139-1144.
Paper ID: GRDJEV01I120043
Published in: Volume : 1, Issue : 12
Publication Date: 2016-12-01
Page(s): 92 - 96
Published in: Volume : 1, Issue : 12
Publication Date: 2016-12-01
Page(s): 92 - 96